Zero-Point System Selection Checklist

Make, model and control

Table size and existing fixing pattern

Z travel and current clearance above the table

Every millimetre of stack height is Z travel you lose.

Vertical or horizontal spindle

Chip fall is different, and it changes seating-face protection.

Pallet changer or pallet pool fitted

Maximum table load, including fixture and part

Changeovers per shift on this machine

This is the number the whole business case rests on.

Current setup time per changeover

Typical part size and weight range

Heaviest cut expected

Determines required pull-in force and interface size.

Number of different fixtures to be interfaced

Base plate or direct mount into the table

Grid pitch chosen

Pick one pitch for the whole shop, not per machine.

Number of receivers per fixture

Two locate; additional ones add clamping force, not position.

Pneumatic or hydraulic release

Air supply route to the table decided

Seat-check (air seating) required

Effectively mandatory for unattended running.

How chips will be kept off seating faces

Covers, blow-off, or a cleaning step in the changeover routine.

Blow-off available at the interface

Cleaning routine agreed with operators

Written into the changeover sheet, not left to memory.

Spare seals and pull studs stocked

Verification procedure defined

A repeatable indicator check to confirm the interface still repeats.

First machine chosen

Start where changeovers are most frequent, not where it is easiest.

Fixture conversion order decided

Convert the highest-changeover fixtures first so savings arrive early.

Production protected during installation

Baseline setup times recorded

Without a before figure you cannot prove the after figure.

Operator training scheduled